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Shop Manual
chassis and electrical
Pub.No.TWSE0611-6, JUNE 2009
For South Africa
Supplement
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Shop Manual
chassis and electrical
Pub.No.TWSE0611-6, JUNE 2009
For South Africa
Supplement
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Pub.No.TWSE0611-6, JUNE 2009
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GROUP INDEX
MODIFICATION SUMMARY .................
ANTI-LOCK BRAKE SYSTEM (ABS) ..
STEERING <POWER STEERING> ......
ELECTRICAL ........................................
FOREWORD
This Shop Manual is published for the information and
guidance of personnel responsible for maintenance of
Mitsubishi Fuso CANTER series truck, and includes pro-
cedures for adjustment and maintenance services.
We earnestly look forward to seeing that this manual is
made full use of in order to perform correct services with
no wastage.
As this Shop Manual is published as a supplement to the
following Shop Manuals, please refer to the followings for
information not included in this manual.
CANTER chassis .. .......... .......... ... .Pub. No. TWSE0611
CANTER electrical .... .................... Pub. No. THSE0604
In addition to this manual, you can also refer to the follow-
ing manuals when performing services:
4D3 diesel engine ........ ............. ... Pub. No. TWDE0610
For more details, please consult your nearest authorized
Mitsubishi Fuso dealer or distributors.
Kindly note that the specifications and maintenance ser-
vice figures are subject to change without prior notice in
line with improvement which will be effected from time to
time in the future.
JUNE 2009
Applicable models
FE, FG
©2009 Mitsubishi Fuso Truck & Bus Corporation
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1
MODIFICATION SUMMARY
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2
1. Chassis
This section describes the differences from "CANTER Shop Manual chassis" (Pub. No. TWSE0611).
Be sure to check the differences described in the following before servicing.
Group
Contents of different points
Service
procedure
00 (1) New powertrain combination added.
Same as be-
fore except
these ex-
plained here.
(2) Information about Multi-Use Tester III is added.
--
Vehicle model Engine Clutch Transmission
Propeller
shaft
Rear axle
Reduction and
differential
FE83PE6SRBJ2 4D34T5 C3W28 M025S5
P2
R020T
D2H
FE84PE6SRBJ2 4D34T5 C3W28 M025S5
P2
R020T
D2H
FE85PG6SRBJ2 4D34T4 C4W30 M035S5
P3
R035T
D035H
FG84PE6SRBJ2 4D34T5 C3W28 M035S5
Front: P2
Rear: P3
R033T
Front: D1H
Rear: D033H
Connecting a Multi-Use Tester
Special tools
Mark
Tool name and shape
Part No.
Application
Multi-Use Tester III
SOFTWARE DISC
FMS-E07-3*
(Multi-Use
Tester-III ver-
sion)
Installation of the Multi-Use-
Tester-III or version-up of the
current version into Multi-Use
Tester-III SOFTWARE DISC
(Pub. No. SG0705A)
V.C.I.
MH062927
Data transmission between
electronic control unit and PC
Multi-Use Tester test
Harness E
A: Harness for inspec-
tion and drive recorder
B: Harness for drive re-
corder
C: Drive recorder har-
ness
D: Cigarette lighter
plug harness
MH063659
A: MH063661
B: MH063663
C: MH063665
D: MH063666
Power supply to V.C.I. and
communication with electronic
control unit
Multi-Use Tester test
harness D
(used for extension)
MH062951
Multi-Use Tester test harness
B extension
USB cable
MH063668
Communication between
V.C.I. and PC
SOFTWARE DISC
MODIFICATION SUMMARY
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3
00
--
(1) To perform system inspection
Move the starter switch to the LOCK po-
sition.
Connect PC installed ,
,
-
A and
as shown.
Connect
-A connector to the Multi-
Use Tester connector on the vehicle.
(2) To use drive recorder function
Move the starter switch to the LOCK posi-
tion.
Connect PC installed ,
,
-
A,
-C,
-D and
as shown.
Connect
-C connector to the Multi-
Use Tester connector on the vehicle.
Connect the cigarette lighter plug of
-D to the cigarette lighter socket on
the vehicle.
(3) To extend the Multi-Use Tester test
harness
Connect
to
-A to extend the
test harness to use the Multi-Use Tester
outside the vehicle.
Group
Contents of different points
Service
procedure
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4
00
Access of diagnosis code
Set the starter switch to ON.
Operate the Multi-Use Tester for a display of necessary diagnosis code stored in the
memory of the electronic control unit and identify the location of the fault.
Clearing of diagnosis code
Set the starter switch to ON (the engine not to be started).
Operate the Multi-Use Tester to delete all the diagnosis codes stored in the memory of
the electronic control unit.
--
31 (1) The specifications are added.
Same as be-
fore except
these ex-
plained here.
(2) The tightening torque of wheel nut is added.
(3) The standard values for the disc wheel are added.
(4) The measuring points are added to the inspection procedure for the flatness of the disc wheel.
Measuring point A: φ175 mm, φ275 mm <1.75 6.00-127>
35E (1) Components location is changed.
See Gr35E.
(2) Electrical wiring diagram is changed.
37B (1) The specifications for the power steering gear assembly differ.
Same as be-
fore except
these ex-
plained here.
(2) The service procedure for power steering gear assembly and drag link.
See Gr37B.
Group
Contents of different points
Service
procedure
Tire size
Wheel type
215/75R 17.5
17.5 6.00-127
Tightening torque (Unit: N·m {kgf·m})
Mark
Parts to be tightened
Tightening torque
Remarks
Wheel nut
1.75 6.00-127
490±49{50±5}
--
Service standards (Unit: mm)
Location
Maintenance item
Standard value Limit
Remedy
3
Disc
wheel
1.75 6.00 -
127
Flatness (at hub surface) 0.3 or less
--
Replace
Lateral runout
(sideway deflection)
1.5 or less
--
Radial runout
(vertical deflection)
1.5 or less
--
Power steering gear assembly
Item
Specifications
FE83, FE84, FG
FE85
Manufacturer
Unisia JKC Steering Systems
Type
Ball nut type
Form
Integral form
Manufacturer's item number
448-00304
448-00206
Gear ratio
22.2
22.7
Cylinder diameter
mm
80
85
MODIFICATION SUMMARY
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